The Anhui provincial government has identified new materials as “top ten high-growth industries”

Abstract The new material is “burden reduction” for the manufacturing industry. The 500-gram steel ball falls from a height of 1.5 meters, and a 1.5-mm thick steel plate is bent. The steel ball is free to fall again from the same height, and the engineering plastic structural plate is unscathed. 1...
New materials for the manufacturing industry

The 500-gram steel ball fell from a height of 1.5 meters, and a 1.5-mm thick steel plate was bent; the steel ball again fell freely from the same height, and the engineering plastic structural plate was unscathed. On November 5th, at the testing center of Hefei Jieshijie New Material Co., Ltd., the staff demonstrated the comparative test to the reporter, indicating the superior performance of the company's engineering plastic products. From cages to machine gun magazines, from home appliance casings to complete vehicle body solutions... Jieshijie's engineering plastics have been widely used in automotive, construction, electrical, electrical, IT, new energy, military and other fields, and enterprises have entered rapid growth. period.

The materials industry is the foundation of industrial development, and new materials are the forerunners of the materials industry. Developed countries or regions have incorporated new materials into key areas for future development and increased investment. In July this year, the provincial government identified the new materials industry as one of the “Top Ten High-growth Industries” in the “Opinions on Promoting the Rapid Development of High-growth Industries”. The development goal is to achieve sales revenue by 2017. 300 billion yuan, the average annual growth rate is above 25%.

“Material costs account for more than 80% of the total manufacturing cost. Only through the innovation of the materials industry can we reduce costs for our customers and reduce the burden on the manufacturing industry, so that we can become a catalyst and booster for 'Made in China' towards 'China's creation.' Yang Guisheng, chairman of Jieshijie, believes that the price of key materials and components required for manufacturing has been mainly controlled by foreign countries for more than 30 years of reform and opening up. In the case of rising labor costs and declining demographic dividends, domestic companies must work on material innovation to establish new and differentiated business models. Whether it is high-end equipment manufacturing, energy-saving environmental protection or new energy vehicles and other industries, its development is inseparable from new materials.

It is understood that Jiejiejie is the battery casing developed by Jianghuai Automobile Co., Ltd., based on the safety of the company, using engineering plastics instead of sheet metal parts, the original 15 kg, now only 7.5 kg, directly to plastic steel In terms of weight, the product is “burdened”. Cooperating with another car manufacturer to develop automotive door panels, replacing the original sheet metal parts with long fiber reinforced polypropylene materials, reducing weight by 30% to 40%. The application of new materials meets the requirements of lightweight and functional vehicles, enhances the comprehensive performance of products, and promotes energy saving and emission reduction in the automotive industry. New materials have not only become an important support for the transformation and upgrading of traditional industries, but also played a leading role in the development of other emerging industries.

Technological breakthroughs improve material performance

In Ningguo Zhongding Group Rubber Products Co., Ltd., a “high-performance low-permeability environmentally-friendly automobile fuel pipe” is automatically cut and packaged from the production line. Automobile fuel pipe is a key component of automobile fuel delivery system. In the past, due to the backward domestic manufacturing process and large fuel penetration, it could not meet the increasingly demanding environmental protection requirements. Many automobile companies only use foreign products.

“We have solved the problem of large penetration and non-environmental protection through the optimization design of rubber material formula R&D and manufacturing process, broke the technological monopoly of foreign companies, and built a production line with international advanced level at the beginning of this year, already in the domestic car. The company provides supporting facilities to replace imports and achieve export. The average annual growth rate of product sales is expected to reach 30%.” Chen Jinyang, deputy director of Zhongding Group Technology Center said.

As a traditional enterprise mainly engaged in rubber seals and special rubber products, Zhongding Group did not stop at the initial stage of processing according to drawings and doing low-level matching, but insisted on technological innovation and product innovation, which not only promoted the enterprise itself. Transformation and upgrading have also promoted technological advancement in other industries. According to reports, the group has invested hundreds of millions of R&D funds every year in recent years, and has carried out cutting-edge research on new materials and new processes. At present, it has obtained more than 360 national patents. At the same time, through the establishment of overseas R&D platform, the introduction of foreign advanced technology and the promotion of independent innovation capabilities, the annual average number of new products transferred to the mass production reached 2,085, with an added value of 280 million yuan. At present, the company has expanded its core business into aerospace, oil and gas, engineering machinery and other fields, and has entered the field of high-end core technology products and new product development with broad prospects.

“Overcapacity of traditional materials and high-end products rely on imports at the same time. The scientific research and production of materials industry are scattered, and the industrial development system needs to be improved.” The relevant person in charge of the Provincial Economic and Information Committee said that from the overall situation of our province, the new materials industry There are fewer leading companies with core competitiveness, and the development level of new materials industry is still far from the requirement of supporting strong industrial provinces.

“New materials are knowledge-intensive industries. Only through deep integration with new processes and new technologies can we promote materials with excellent performance in different aspects such as sealing, heat preservation, waterproof, conduction, shock absorption and wear resistance.” Experts from the Academy of Sciences suggest that relevant departments should introduce relevant measures to encourage enterprises with strong R&D capabilities and large reserve of results to invest in key and forward-looking technologies and product research and development, and guide enterprises to strengthen scientific and technological research to improve the performance of new materials and products. The industry continues to develop and lay a solid foundation.

Multi-party work together to make a big market cake

At the beginning of September this year, the “2014 China New Materials Industry Development High-Level Forum” was held. According to the public information of the forum, from the national level, the proportion of new materials in the material industry is less than 4%. The phenomenon of “materials and materials lacking” in major projects is very prominent, and the problem of “card neck” of key materials is more serious. The situation in our province is generally similar. In recent years, the province's home appliances, automobiles, equipment manufacturing, electronic information, flat panel display, new energy and other industries have developed rapidly. On the one hand, new demands have been placed on the types and quantities of new materials, and on the other hand, new materials industries have been developed. Opportunity and space.

“Our province has certain industrial base, technical foundation and resource advantages in the field of new materials, and has the conditions for rapid development. The market cake is expected to further expand.” Provincial Science and Technology Institute experts said. In Hefei last year, there were only 5 enterprises with over 5 billion yuan, 5 enterprises with over 1 billion yuan, and more than 50 enterprises above designated size, achieving a total industrial output value of nearly 23 billion yuan; gathering BOE and Guofeng Group, Rainbow LCD Glass, Jieshijie and other core backbone enterprises. According to the relevant person in charge of the city's Economic and Information Committee, by the end of the "Twelfth Five-Year Plan", the city's new materials industry is expected to achieve a total industrial output value of more than 50 billion yuan.蚌埠, Maanshan, Xuancheng, Wuhu and other places have established new material industry bases of different categories.

Recently, the Provincial Economic and Information Committee organized a kick-off meeting for the preparation of the technical roadmap for thermoplastic elastomer materials and products industry in Hefei to accelerate the development of new chemical materials industry. As a new type of strategic management and planning tool, the industrial technology roadmap can effectively solve the common concerns of the government, industry and enterprises, integrate the scientific and technological strength of universities, research institutes and enterprises, and guide enterprises to choose the future strategy. Technology, and implementation through planning and planning are all important. This is not a reference for other new materials industries.

The integration of the upstream and downstream of the new materials industry has also become the focus of the industry. “For example, the development of glass new material industry has technical advantages. Fengyang County in Zhangzhou has the advantage of upstream quartz sand resources. If each place is only considered from the perspective of its own development, it is difficult to form an effective industrial chain division and cooperation relationship.” Experts from the Economic Research Institute of the National Development and Reform Commission said that similar problems can be solved by learning from the successful experiences of some local and domestic cooperative developments, setting up regional industrial cooperation and development funds, and giving areas of interest or less profit in cross-city industrial cooperation. Subsidies will provide supporting funds for major infrastructure construction projects that are relevant to related industries, thus promoting local cooperation and strengthening the new materials industry.

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