Company Profile
Macro Plastics, Inc. is the leading manufacturer of large agricultural cabinets in North America. The company has launched a total of 70 different models, which are daily necessities for fruit growers to pick, transport and sell fruits from apples and oranges to grapes and cherries. Made from high-density polyethylene and polypropylene plastic, Macro Plastics' cabinets are superior to traditional wooden crates because they provide better protection, deliver higher quality fruit, and are washable and washable. Reuse and recyclable.
face the challenge
When the products are all made of plastic, this will continue to increase costs, and you are operating some of the world's largest high-pressure plastic injection molding machines, so optimizing the material design has become a very important goal. Macro Plastics stackable bins must withstand large loads, and every point of material saved can have a positive impact on the company's bottom line.
“You might naturally think that we are designing a simple product – a plastic box,†explains Todd Turner, senior product development engineer. “But, but considering the length of our products, we need to maintain strength while maintaining strength. When it comes to weight reduction and the complexity of the rib form, we know how sophisticated our product development studio is."
solution
Macro Plastics chose SolidWorks Simulation Premium software for SolidWorks software for analysis because it is easy to use, integrates with SolidWorks CAD software, and offers a wide range of analysis capabilities. With SolidWorks design and simulation tools, Macro Plastics reduced development time from months to weeks, tripled the supply of new products, saved 30% to 60% of the capital cost of new products, and weighed the entire product. Reduced by 10% to 25%.
"Without finite element analysis (FEA), we can't do this type of product development," Turner said. "Since the first version of the SolidWorks design software was released I was already using it, so choose a FEA software. The package is very easy. SolidWorks is very easy to use. SolidWorks Simulation is integrated, it has a natural fit."
“With SolidWorks Simulation, I can identify and solve potential problems during the design process so that when we cast these original parts, they are in one step. It's an incredible tool that has made us Save 30% to 60% on capital costs in the development of new products."
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