Wind turbine component processing plan

Wind turbines convert inexhaustible wind energy into electricity without any pollution. As a clean energy source, the importance of wind power is becoming increasingly prominent. Throughout the world, successful wind turbine manufacturers and their subcontractors are facing increasing market demand, and Sandvik Coromant offers a wide range of tooling solutions for wind turbines to help users maximize Improve production efficiency.

Connection flange

For many users, it is a challenge to continuously improve production efficiency while ensuring process safety. Since the connecting flanges are produced in large quantities, it is necessary to optimize all processes.

Drilling

Simply replace the traditional drill with the CoroDrill 880 and the user can double the number of holes in the same amount of time. The CoroDrill 880's stepping technology delivers balanced cutting forces, which delivers outstanding productivity and hole quality. CoroDrill 880 delivers superior processing performance with high-performance coating technology for fast hole machining.

Turning

The T-MAX?P concept can play a huge role in efficient turning. The well-designed blade geometry ensures smooth chip breaking. The best metal removal rate is achieved under high feed and dry cutting conditions with a top technology coating suitable for processing applications.

Spindle

Spindle machining requires the removal of tons of blanks, and efficient turning solutions can help users make significant improvements in this area. In the actual processing process, the blade for cutting the surface of the forging needs to have high safety and heat resistance due to the long cutting time.

Turning

The highest metal removal rate is achieved with Sandvik Coromant Heavy Duty Turning Solutions. For finishing operations where tolerances and surface finishes are high, the WMX Wiper can be used.

Deep hole drilling

Excellent cross-sectional straightness and surface roughness are achieved with the CoroDrill800 and T-Max indexable drill bits. The deep hole drill tailored to the aperture to be machined by the user is the optimal solution for improving machining efficiency.

Wheel hub

The complex shape of the hub makes the clamping extremely difficult, and the vibration in the process is also a headache. The use of Coromant Capto and anti-vibration posts is an excellent solution for high productivity. When you need to use long overhanging tools or parts that are sensitive to vibration, the combination of high-stability Coromant Capto and Silent damping tools provides excellent vibration protection.

Back milling

The machining of the inner part of the hub is difficult and time consuming, and the high-precision CoroMill® 331 for back milling is an economical solution.

Face milling

The CoroMill345 has 8 cutting edges and a knife pad that protects the cutter body for light cutting. From the roughing of the forging surface to the mirror finishing, each process has excellent performance.

Step plus chamfer

CoroMill880's Tailor Made stepped chamfer drill combines two machining operations into one, significantly saving machining time and production costs.

Fine

For finishing operations, CoroBore 825 is recommended. The CoroBore825 is highly versatile, has high machining accuracy, and its fine-tuning makes it easier to use.

Ring gear and planet carrier

According to the user's machine condition and processing strategy, there are many different solutions for the processing of the planet carrier. Some users use turning to process, while others use milling. Sandvik Coromant helps users achieve productivity improvements based on the user's actual situation.

Gear milling

Indexable inserts for external and internal gear machining ensure the safety and efficiency of specific gear machining.

Spiral interpolation milling

Spiral interpolation milling is a flexible three-axis slope walking technique. With CoroMill® 390 for helical interpolation milling, it can replace rough machining for true high efficiency.

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